Turbo Assembly Line
Build faster, build better and beat the record together.
About
Faced with a jumble of model components, teams in Turbo Assembly Line must shift into top gear and assemble a range of snap-together concept cars in record time. It is a fitting challenge on a continent famous for its car makers.
Optimising the flow is critical, as teams are challenged to form ultra-efficient assembly lines and shave seconds off each successive build. The pressure rises further when teams discover that every car has its own style and bolt-on extras.
Quality is everything. Every model, from saloon to sports utility vehicle, must meet exacting customer expectations, so fast work is rewarded but small mistakes can send a team sliding down the leaderboard.
As each stage is reviewed, the focus shifts from individual team times to sharing best practice between teams, aiming for the best possible combined production time.
Learning outcomes
Turbo Assembly Line is a hands-on lesson in process improvement. Teams see immediately how small changes to roles and layout can cut minutes from their build time.
The quality requirements show that speed without accuracy is costly, encouraging teams to build checks into their process.
Reviewing each round introduces continuous improvement in a practical, memorable way, and teams quickly learn the value of measuring results.
The final shift towards sharing best practice is the real breakthrough. Teams discover that the whole group performs best when knowledge flows freely, a lesson that applies directly to departments and offices across any organisation. Final times are compared with the best results ever recorded, adding a satisfying finish.
Facilitators help each team record its times and changes, so the improvement from round to round is clear for everyone to see.
Program flow
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Briefing
Teams receive a jumble of model components and learn what each concept car must look like.
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First build
Teams assemble their first cars, setting a baseline time and checking quality.
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Optimise the line
Teams redesign their assembly lines and roles to shave seconds off each build.
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Share best practice
Teams exchange ideas and techniques to improve the group's combined time.
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Record attempt
The whole group makes a final attempt, measured against the best results ever recorded.
What is included
Included
- Professional facilitators on the day
- Snap-together concept car kits
- Assembly stations and timers
- Quality checks
- Results and record comparison
Not included
- Venue hire
- Catering and refreshments
- Audiovisual equipment
- Coach transfers
- Branded materials
Frequently asked questions
How many participants can take part?
From 10 to 500, split into smaller teams.
How long does it last?
Around 1.5 hours, including the briefing and wrap-up.
Do we need technical skills?
No. The cars snap together easily, and the challenge is all about teamwork and process.
Can it run indoors or outdoors?
It works best indoors, in a hotel function room, conference centre or large meeting space.
What business lessons does it teach?
Process improvement, quality focus and the value of sharing best practice.
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Request a quote for Turbo Assembly Line
Tell us your group size, date and goals. We will reply with a tailored proposal.